广东11选5

您好,欢迎进入北京中瑞祥科技有限公司网站!
一键分享网站到:
北京中瑞祥科技有限公司
产品搜索
PRODUCT SEARCH
产品分类
PRODUCT CLASSIFICATION
您现在的位置:广东11选5 >> 技术文章 >> 中瑞祥简介 辊压机工作原理
中瑞祥简介 辊压机工作原理
浏览次数:143发布日期:2020-01-06

辊压机,又名挤压磨、辊压磨,是国际80年代中期发展起来的新型水泥节能粉磨设备,具有替代能耗高、效率低球磨机预粉磨系统,并且降低钢材消耗及噪声的功能,适用于新厂建设,也可用于老厂技术改造,使球磨机系统产量提高30-50%,经过挤压后的物料料饼中0.08mm细料占20-35%,小于2mm占65-85%,小颗粒的内部结构因受挤压而充满许多微小裂纹,易磨性大为改善。辊面采用热堆焊,耐磨层维修更为方便。
工作原理
辊压机是根据料床粉磨原理设计而成,其主要特征是:高压、满速、满料、料床粉碎。辊压机由两个相向同步转动的挤压辊组成,一个为固定辊,一个为活动辊。

WULIAOCONGLIANGGUNSHANGFANGJIRU,BEIJIYAGUNLIANXUDAIRUGUNJIAN,SHOUDAO100-150MPaDEGAOYAZUOYONGHOU,BIANCHENGMISHIDELIAOBINGCONGJIXIAPAICHU。PAICHUDELIAOBING,CHUHANYOUYIDINGBILIDEXILICHENGPINWAI。ZAIFEICHENGPINKELIDENEIBU,CHANSHENGDALIANGLIEWEN,GAISHANLEWULIAODEYIMOXING,QIEZAIJINYIBUFENSUIGUOCHENGZHONG,KEJIAODADIJIANGDIFENMONENGHAO。

物料通过磨辊主要分为三个阶段:满料密集、层压粉碎、结团排料阶段。
主要结构
辊压机由机架、两个辊系、传动装置、扭矩支承、辊罩、进料装置、液压(加压)系统、主轴承润滑系统、干油润滑系统、电气系统等部份组成。
主要特点
广东11选5根据辊压机在水泥工业的实际应用结果,人们总结出如下最主要的特点:

广东11选5(1) TIGAOCHANLIANG:ZAIFENMOXITONGZHONGANZHUANGGUNYAJI,QIGAOYAFUHETONGGUOSHUANGGUNZHIJINGCHUANDIDAOBEIFENMODEWULIAOCENG,DABUFENNENGLIANGBEIYONGYUWULIAOZHIJIANDEXIANGHUJIYA,WULIAOMOCACHANSHENGDESHENGNENG、RENENGBEIZHUANHUAWEIWULIAODEBIANXINGNENG,SHIQIBIANXING、SILIE、FENSUI,KEYISHIFENMOSHEBEIDEQIANZAINENGLIDEYICHONGFENFAHUI,ZENGJIACHANLIANGDA50-100%,ZONGNENGHAOKEJIANGDI20%-30%,TIGAOLEZHENGGEXITONGDESHENGCHANXIAOLV。

(2) JIANGDIDIANHAO:YONGGUNYAJIFENMOWULIAO。GUNYAHOUDEWULIAOBUJINLIDUDAFUDUJIANXIAO,BANGDEGONGZHISHUYEMINGXIANJIANGDI,CONGERDADAGAISHANLEHOUXUMOJIDEFENMOZHUANGKUANG,SHIZHENGGEFENMOXITONGDEDANWEIDIANHAOMINGXIANXIAJIANG。KEYISHIFENMOXITONGDEZONGDIANHAOXIANZHUJIANGDI。BICHUANTONGFENMOFANGSHIJIENENG25-50%,MEINIANJIEDIANXIAOYIXIANGDANGKEGUAN。

(3) JIESHENGTOUZI:DUIYUTONGYANGSHENGCHANNENGLIYAOQIUDEGUNYAJIYUGUANMOJIXIANGBI,GUNYAJIJIEGOUJIANDAN、TIJIXIAO、ZHONGLIANGQING,ZHANYONGCHANGFANGKONGJIANXIAO,KEYIJIESHENGTUJIANTOUZI,TONGSHIYEBIANYUDUIYUANYOUFENMOXITONGJINXINGGAIZAO。CIWAI,GUNYAJIDECAOZUO、WEIXIUYEFEICHANGJIANBIAN。

(4) GONGZUOHUANJINGHAO:WULIAOZAIJIYAGUNZHAONEI,BEILIANXUWENDINGDIJIYAFENSUI,YOUHAIFENCHENBUYIKUOSAN,TONGSHI,YOUYUJINHUWUCHONGJIFASHENG,GUGUNYAJIDEZAOYINBIGUANMOJIXIAODEDUO。

(5) 易于发展:传统管磨机受到加工、运输、热处理等条件的限制,管磨机大型化受到很大的制约。配辊压机粉磨系统很好地解决了此类问题。使粉磨系统向大型化发展变成了现实。
工作条件
经过多年的实践证明,辊压机安全稳定工作需满足如下条件:

(1) WEIRUDEWULIAOYINGJUYOUYIDINGDELIAOYA,JIEYIBAOZHENGWULIAOWENDINGLIANXUDIWEIRUGUNJIAN,XINGCHENGJIAOMISHIDELIAOCENG。

(2) WEIRUDEWULIAOLIDUYINGMANZUSHEJIYAOQIU,JIEYIXINGCHENGJIAOMISHIDELIAOCENG,DANZAIGAOYALIAOCENGFENSUIQIANKEYIFASHENGDANKELIPOSUIDEBUFENCHUWAI。

(3) 粉磨时应具有足够大的挤压粉碎力,不过,该粉碎力数值对于不同的物料和挤压效果有不同的要求。
关键设备
1、稳流称重仓

辊压机必须满料操作,运行过程中两辊之间必须保证充满物料,不能间断,
辊压机
辊压机
因此在辊压机进料口上部设置稳流作用的称重仓是必要的,称重仓的容量设计也不能太小,否则缓冲余地太小,影响辊压机的正常运行,造成辊压后料饼质量的较大波动。另外要控制好称重仓的料位,如果料位过低,辊压机上方不能形成稳定的料柱,使称重仓失去靠物料重力强制喂料的功能,且容易形成物料偏流人辊现象,引起辊压机振动或跳停。

2、CHUTIEZHUANGZHI

广东11选5GUNYAJIGUNMIANNAIMOCENGRONGYIMOSUN,YOUQIDUIJINSHUYIWUFANYINGMINGAN,YINCIWEIRENGUNYAJIDEWULIAOYINGJINKENENGDICHUTIECHEDI。XITONGZHONGCHULEZAIJINLIAOPIDAISHANGSHEZHICHUTIEQIWAI,HAIYOUBIYAOZAIJINLIAOPIDAISHANGSHEZHIJINSHUTANCEYI。ERQIEZAISHENGCHANGUOCHENGZHONG,YINGQUEBAOJINSHUTANCEYIYUJINLIAOXITONGLIANSUOCHANGTONG,FANYINGKUAIJIE,YIBIANJISHIPAICHUWULIAOZHONGHUNZADEJINSHUYIWU,BIMIANJINSHUYIWUZAIGUNYAJIYUDASANFENJIJIZUCHENGDEBILUXITONGZHONGBUDUANXUNHUANERFANFUSUNSHANGGUNMIANCENG。

3、XIECHABAN

辊压机斜插板位置不当,会造成辊压机入口柱压力过大或过小,
辊压机
辊压机
对形成稳定料床有影响。位置过高,料柱压力过大,入辊压机物料多,辊缝大,物料会冲过辊压机或形成料饼过厚,增大下道工序负荷,挤压效果变差,成品含量低;位置过低,料柱压力小,入辊压机物料少,难以形成稳定厚实的料床,产量降低,严重时还可能造成设备振动,无法运行。

4、DASANFENJIJI

广东11选5DASANFENJIJISHIYIZHONGJIWULIAODASANYUFENJIYUYITIDEXINXINGSHEBEI。JIYAGUODEWULIAOJINRUDASANFENJIJIHOUSHOUXIANDUIQIJINXINGCHONGFENDASAN,DASANSHILIYONGLIXINCHONGJIPOSUIDEYUANLI。WULIAOJIECHUDAOGAOSUXUANZHUANDEDASANPANHOUBEIJIASU,JIASUHOUDEWULIAOZAILIXINLIDEZUOYONGXIATUOLIDASANPAN,CHONGJIZAIFANJIBANSHANGERBEIFENSUI。FENSUIHOUDEWULIAOJINRUFENGLIXUANFENQUNEI,CUFENYUNDONGZHUANGTAIGAIBIANJIAOXIAO,ERXIFENYUNDONGZHUANGTAIGAIBIANJIAODA,CONGERSHICU、XIFENFENLI。RUDASANXIAOGUOJIANGDI,KAOLVFANJICHENBANMOSUN、DASANJICHUANDONGDONGPIDAIDAHUA 、WULIAOSHUIFENPIANGAOYIJIFENJIHUANXINGTONGDAODUSAIDENGYUANYIN。

5、VXINGXUANFENJI

VXINGXUANFENJISHIZHUANWEIGUNYAJIPEITAOSHIYONGDEYIZHONGJINGTAIFENJIDASANSHEBEI,ZUOJINYOUCHU,JIANGCONGGUNYAJILICHULAIDECHENGBINGWULIAODASAN,RANHOUJIANGDASANHOUWULIAOZHONGDEHEGEXIFENFENLICHULAI,YOULIYUGUNYAJIDEPINGWENYUNXING,TIGAOXITONGCHANLIANG,BINGJUYOUHONGGANGONGNENG。JIEGOUJIANDAN,NAIMOBUJIANSHIYONGSHOUMINGZHANG。SHIYONGFENGLIANGXIAO,YACHASUNSHIXIAO,CHENGPINXIDUKEYITONGGUODIAOJIEFENGSULAIKONGZHI。QIGONGNENGYUDASANFENJIJIJIBENYIZHI,DUOSHIYONGQIYUGUNYAJIPEITAO。


影响因素
1、配料原则

GUNYAJIJIQIJIYAFENMOJISHUDUIYUSHUINIYUANLIAODESHUIFENYOUYIDINGYAOQIU,WEILEDADAOJIENENG、JIANGHAO、TIGAOCHANLIANG,SHUINIYUANLIAODESHUIFENLILUNSHANGYINGGAIKONGZHIZAI<1.5%。YINWEISHUIFENGUODA,YIZAOCHENGCHENGZHONGCANGZHUITIBUFENZHANLIAO、DULIAO,XIALIAOBUCHANG,GUNYAJIWEILIAOBUNENGLIANXUJUNYUN,YIDAOZHIGUNYAJIZHENDONGYIJICHUXIANPIANGUNXIANXIANG。TONGSHIYOUYUSHUIFENGUODA,GUNYAJIJIYAGUODELIAOBINGLIXIFENHANLIANGDI,KELIWULIDEWEILIEWENYEHUIDADAJIANGDI,YANZHONGYINGXIANGJIYAXIAOGUOHELIAOBINGZHILIANG。DUIXITONGZHONGDAIYOUDASANFENJIJIDEXITONG,YESHIJINRUDASANFENJIJIDEWULIAONANYIDASANFENLI,YINGXIANGFENJIXUANFENXIAOGUO,CONGERNANYIDADAOYUQIDEZENGCHANJIENENGXIAOGUO。

2、WULIAOBIAOZHUN

GUNYAJIDUIWULIAOLIDUDEDAXIAOHEJUNYUNXINGDEYAOQIUJIAOWEIYANGE,YIBAN95%YISHANGDEKELIYINGXIAOYUGUNJINGDE3%,GEBIEDAKUAIWULIAOYEBUYIDAYUGUNJINGDE5%。ZAISHIYONGGUOCHENGZHONG,DANGWULIAOLIDUHEGUNJINGZHIBIZAI3.5%YINEISHI,GUNYAJIYUNZHUANPINGWEN;RUGUOWEILIAOLIDUZENGDAYIBEI,JIANGSHILIAOCHUANGBUJUNYUN,HAIHUIBULIYUJIANGWULIAONIERENLIANGGUNZHIJIAN,ZHEIJIUHUIDAOZHIGUNYAJIDEZHENDONGZHISHANGSHENG5BEI。GUNYAJIYAOQIUZAIGUNMIANYANZHANGDUFANGXIANGSHANGDELIDUFENBUBUNENGXIANGCHATAIDA,FOUZEYIZAOCHENGGUNYAJIDEPIANGUNXIANXIANG,YINGXIANGXITONGCAOZUO。GUNYAJIDUICUIXING、KONGXIJIAODUODEWULIAOJIYAXIAOGUOHAO,DANSHIWEILEJIANGDISHENGCHANCHENGBENHELIYONGGONGYEFEIQIWU,HUNHECAIDEJIARULIANGYUELAIYUEDA,YOUDEBILIDADAO50%。JIARUDEHUNHECAIZHUYAOYOUMEIGANSHI、HEISHIZI、GANGZHA、SHUIZHADENG,ZHEIXIEHUNHECAIDOUFEICHANGYING,YIMOXINGCHA,JIAKUAILEGUNYAJIGUNMIANDEMOSUNSUDU,DUITAISHICHANLIANGDOUYOUYINGXIANG。

3、YALIBIAOZHUN

广东11选5GUNYAJIDEJIYALISHIGUNYAJIANQUANWENDINGYUNXINGDEZHONGYAOCANSHU,QIYALIDAXIAOZHIJIEYINGXIANGJIYAXIAOGUOJIJIYAZHILIANG,YALIGUOXIAOZEKELIJIANKONGXIJIAODUO,DABUDAOWULIAOPOSUISUOXUYAODEYALI,YEXINGBUCHENGZHIMILIAOBING,YINGXIANGLIAOCHUANGFENSUILIGONGXIAO;YALIGUODA,ZEYISHIKELIJIANCHANSHENG"ZHONGJUHE"XIANXIANG,ZAOCHENGDASANFENJIKUNNAN,QIESHIGUNMIANMOSUNJIAJU,YANZHONGSHISUNHUAIZHOUCHENGHEYEYAXITONG。

GENJUXUDUOSHUINICHANGDESHENGCHANJINGYAN,DUICHICUNWEI1200 mm×450mmGUNYAJI,YUNXINGYALIKONGZHIZAI6.0~8.0 SPa,CISHIJIYAXIAOGUOHAO,YEYAXITONGWENDING,BUSUNHUAIZHOUCHENG,ZONGHEXIAOYIYEGAO。

折叠编辑本段故障处理
振动过大

GUZHANGBIAOXIAN:YUNXINGSHIGUNYAJIJITIZHENDONG,YOUSHIBINGBANYOUQIANGLIEDEZHUANGJISHENG,ZHEIZHUYAOYURULIAOLIDUGUOCUHUOGUOXI、LIAOYABUWENHUOLIANXUXINGCHA、JIYALIPIANGAODENGYOUGUAN。CHULIBANFA:RUOJINLIAOLIDUGUOXI,YINGJIANSHAOHUILIAOLIANGYIZENGDARULIAOPINGJUNLIJING,FANZHIZENGDAHUILIAOLIANGYITIANCHONGDAKELIJIANDEKONGXI。TONGSHIBAOCHIPEILIAODELIANXUXINGHELIAOCANGLIAOCENGDEWENDING。HAIYOUYAOBAOCHIHESHIDEJIYALI(6-8Mp)。

YEYAXITONGBULIANG

广东11选5GUZHANGBIAOXIAN:YALIPIANDIHUOSHANGBUQU,MIFENGQUANPOSUN,YOUGANGLOUYOUDENG.CHULIFANGFA:BAOCHIYEYAYOUGANJING,JINGCHANGQINGXIYILIUFA、HUANXIANGFA,GELIANJIEBUWEIDEMIFENGQUANFAXIANPOSUNXUJISHIGENGHUAN。

ZHOUCHENGWENDUPIANGAOHUOWENCHADA

GUNYAJIXITONGRUNHUASHIQUANZIDONGJIAYOU,MEICIKAIJISHIJIAYOUJIZIDONGJIAYOUSHIFENZHONG,DANYAOJINGCHANGJIANCHAYOUTONGSHIFOUYOUYOU,GERUNHUADIANJINYOUSHIFOUTONGCHANG,JIANSUJIGUOLVWANGJINGCHANGQINGXI,XUNHUANLENGQUESHUILUCHANGTONG。

LIANGGUNFENGPIANCHADA

JIANCHALIANGBIANYEYAXITONGYALISHIFOUPINGHENG,RULIANGBIANYALIBUPINGHENG,ZEHUIDINGPIAN;ZAIJIANCHASHANGFANGLIAOCANGLIANGBIANBANGFAKAIDUSHIFOUYIYANG。

GUNMIANSUNHUAI

GUNMIANSUNHUAIBAOKUO:GUNMIANCHANSHENGLIEWEN,GUNMIANAOKENGHUOGUNMIANYINGZHINAIMOCENGBOLUO。YAOQIUZAISHENGCHANSHIYONGSHI,QIANWANBUYAOBAYINGZHITIEQIDIAOJINGUNYAJI,ZAIDASANJIHUILIAOCUFENCHUJIAZHUANGCHUTIEQI,FANGZHITIEQIZAIGUNYAJIZHONGXUNHUANJIYA,GUNMIANSUNHUAIHOU,YINGJISHIHESHEBEICHANGJIALIANXI,QINGZHUANYERENSHIXIANCHANGDUIHANXIUFU。

ZHOUCHENGSUNHUAI

GUNYAJIJINKOUZHOUCHENGYITAOJIAGEERSHIDUOWANYUAN,SITAOZHOUCHENGJINBAIWANYUAN。SHEJIZHENGCHANGSHIYONGSHOUMINGDOUZAIBADAOSHINIAN,ZHIYAOWOMENPINGCHANGJIAQIANGSHEBEIRUNHUABAOYANG,DOUBUHUIYOUWENTI。HAIYOUGUNYAJIYINSHENGCHANCHANGJIABUTONG,QIJIYAFANGSHIHECHUANDONGJIEGOUYOUSUOBUTONG,ZHONGXINZHONGGONGSHENGCHANDEGUNYAJISHIHENGGUNFENGDE,TADEGUNFENGHENGDINGBUBIAN,YALISUIZHEWULIAOERGAIBIAN;ERHEFEIYUANGUNYAJISHIHENGYALIDE,TADEYALIHENGDINGBUBIAN,GUNFENGSUIZHEWULIAOERGAIBIAN。ZAISHENGCHANSHI,LIAOCANGYAOBAOCHIYIDINGDECANGZHONG,YUNXINGSHIWULIAOYAOYOULIAOZHU,BUDEKONGCANG(KONGCANGCHEJIANYANGCHENHENDA),JINLIANGRANGGUNYAJIDUOZUOGONG,LIANGGUNYAJIDEDIANLIUYAODADAOEDINGDIANLIUDE70%YISHANG,YITIGAOZHENGGEXITONGDEFENMOXIAOLV。

GUZHANGFENXI

(1)WULIAOLIDUCHAOBIAO

ANZHAOKEBENGONGSIGUNYAJICAOZUOSHOUCEYAOQIU,RUGUNYAJIWULIAOPINGJUNLIDUYAOXIAOYU30mm,ZUIDABUNENGCHAOGUO50mm。WOGONGSISHUINISHENGCHANPEILIAOXUANYONGSHULIAO、HUOSHANHUI、XIAOSUISHIHESHIGAO,QIZHONGSHULIAO、HUOSHANHUI、SHIGAOLIDUDOUNENGDADAOYAOQIU,WEIDUXIAOSUISHISHIYOUKUANGSHANXIAOPOSUITIGONG,LIDUBUWENDING。ZAIPOSUIJIXINHUANCHUITOUSHI,XIAOSUISHILIDUHENXIAO,NENGMANZUGUNYAJIDELIDUYAOQIU。DANGCHUITOUMOSUNYIDUANSHIJIANHOU,YOUQISHIHOUQI,CHUPOSUIJIXIAOSUISHILIDUYANZHONGCHAOBIAO,PINGJUNLIDUDA60mm,ZUIDADEZHIJINGCHAOGUO120mm,CONGERZAOCHENGGUNYAJIZHENDONGZENGDA,XITONGTIAOTING。

(2)ANQUANXIAOGUZHANG

广东11选5KEBENGUNYAJIDECHUANDONGXINGSHISHIYOUYITAIDIANDONGJITONGGUOYITAIJIANSUJIQUDONGLIANGGEMOGUNZHUANDONG。WEILEBAOZHENGDIANJIDEANQUANYUNZHUANHEFANGZHIGUNMIANDESUNHUAI,KEBENGONGSITEBIEZAIDIANJIHEJIANSUJIZHIJIANSHEJILEYIZHONGJIXIESHIANQUANXIAO,QIJIEGOUJIANTU2。DIANJIHEJIANSUJIZHIJIANDELIANZHOUJIEYOUANQUANXIAODE3GETUXINGKUAIHE3GEAOXINGKUAILIANJIE,DANGGUNYAJINEIJINRUTIEQIHUODAKUAIJIANYINGWULIAOSHI,CONGGUNZICHUANDIJIJIANSUJI、DIANJIDENIUJUJIANGHUIJIJUSHANGSHENG,ANQUANXIAONEIAOXINGKUAIHETUXINGKUAIJIANDEZUOYONGLIHEFANZUOYONGLIYESUIZHIZENGDA。DANGTUXINGKUAISHOUDAODEFANZUOYONGLIFDEZHOUXIANGFENLIDAYUDIEXINGDANHUANGSHEDINGDEDANLISHI,ANQUANXIAOJIUHUIXIANGHOUYUNDONG,ZHIZHITUOLIAOXINGKUAI,SHIZHUDIANJIKONGZHUAN。JIANCEDINGGUNZHUANDONGDESUDUJIANCEQIMASHANGBAOJING,SHIZHENGGEGUNYAJIXITONGTIAOTING。ANQUANXIAOSUNHUAIHUODIEXINGDANHUANGSHIXIAO,HUIZAOCHENGANQUANXIAOPINFANTUOCHU,XITONGTIAOTING。

(3)YEYAXITONGGUZHANG

YEYAXITONGZHONGDEBUJIANRUDANQINANG、ANQUANFA、XIEYAFADENGCHUXIANGUZHANGHUOSUNHUAIDOUHUIZAOCHENGGUNYAJIZHENDONG、TIAOTING。

(4)GUNMIANMOSUN

GUNYAJIGUNMIANMOSUNHOU,BIAOMIANAOTUBUPING,DUIWULIAOXINGBUCHENGYOUXIAODEJIYA,CHULIAOZHONGKELILIAODUO,LIAOBINGSHAO,MOJICHANLIANGXIAJIANG,GUNYAJIXITONGNEIDEXUNHUANLIANGDADAZENGJIA,FENLIAOYUELAIYUEDUO,ZAOCHENGCHENGZHONGCANGPINFAN"CHONGLIAO",HUILIAOPIDAIJIRUCHENGZHONGCANGDOUTIYASI,XITONGTIAOTING。

    QQ在线客服
  •   在线咨询
电话
86-10-57553316
手机
17316027162